Best Pancake Welding Hood Reviews In 2021 – Top Picks

Welding is a complicated activity. There are many varieties of welding processes, welding machines, and accessories that make welding easier and safer to do. The pancake welding hood is one of the accessories that is designed to make the process of welding safer to do.

We asked our panel of experts what they knew about this variety of welding hood, so that we might educate our readers on the purpose and usefulness of these helmets.

Best Pancake Welding Hood

The experts told us that the main purpose of a welding helmet in this style is to provide protection to the eyes of the welder. They told us that the following four hoods are all excellent examples of this style, and they all serve their purpose perfectly.

Compared Between Our Top Picks





Sarge's Pancake Black Welding Hood

Accommodates standard lens and cheater

Wendy's Pancake Welding Hood

Lightweight balsa wood eyepiece with face shield

Original Pancake Welding Hood Right Hand

The hood covers the left side of face

Wendy's Pancake Right Handed Hood

Lens holder has a pocket depth of 5/8 inch

Best Pancake Welding Hood Reviews - 2021

1. Sarge's Pancake Black Welding Hood 


  • Weight: 1.65 pounds
  • Dimensions: 12.8 x 12.5 x 7.9 inches
  • Part number: PRN2001W253
  • Size: Right Hand
  • Viewing Area: 2"x4.25"
Sarge's Pancake Black Welding Hood

The face and side shield of this pancake hood are crafted from Formica. Formica is lightweight and the hood is made lighter with the use of this product instead of many of the woods. The eyepiece of the hood is pure balsa wood which is also light and will not create as much strain on the helmet wearer.

The face shield of this hood measures 10.5 inches. The side shield measures 5.8 inches x 8 inches. The entire unit weighs 12.5 ounces. It comes with a 1.5 inch headband that is made from elastic and is easily adjusted to create the perfect fit for your face and head.

You will also receive a piece of sandpaper that you can use to smooth out sections of the balsa wood to make the helmet fit better and be more comfortable for you to wear.

The lens dimension on this welding hood is 2” x 4.25”. You can buy the lenses to fit this hood from a wide variety of vendors. You can even use an auto-darkening lens if you prefer that variety.

2. Wendy's Pancake Welding Hood


  • Manufacturer: Wendy's
  • Material: Plastic
  • Batteries Required: No
  • Lens Size: 2 X 4
  • Weight: Heavy
Wendy's Pancake Welding Hood

This is a flip-up style pancake welding hood. That means the balsa wood eyepiece flips up. The helmet not only has a balsa wood eyepiece it also has a face and side shield. It comes with an adjustable strap made of elastic material.

This strap allows you to make the hood fit your head shape and circumference perfectly so the hood will not slip or move while you are actively engaged in the welding process.

Your balsa wood eyepiece is designed to be light and to accommodate a standard size welding lend. It will also accommodate a Miller fixed shade electronic welding lens. The hood comes with a piece of sandpaper that you can use to smooth or shape the balsa wood so you have enhanced visual abilities and enhanced comfort levels.

This helmet is made in the United States of America. It is white, and it provides maximum protection to the wearer. This hood is designed specifically for outdoor welding processes like the ones performed by pipeline welders.

3. Original Pancake Welding Hood Right Hand 


  • Weight: 12 Oz.
  • Dimensions: 9.2 x 8.2 x 11.8 inches
  • Part number: 900
  • Z-87.1 ANSI Approved
  • OSHA Accepted
Original Pancake Welding Hood Right Hand

This is a bright yellow right-handed welding hood. It is designed to provide the most security comfort and protection while you are welding. This hood is really fantastic for outdoor welding projects that require you to lie on your back facing upwards to create the weld.

The flat shield protects your face and makes any hot sparks that might fall roll away from your body and where you are lying on the ground.

The hood has an adjustable strap made from elastic. The strap holds the hood in position on your head while you are actively working, welding, moving, bending and more. The strap can be adjusted to that it has the proper amount of tightness no matter what size or shape your head is.

The eyepiece is made from lightweight balsa wood. You will get a piece of sandpaper with the helmet so you can sand the balsa wood eyepiece and make it perfect for your eyes.

You want the wood to be smooth and do not apply too much pressure to anyone spot around your eyes. The balsa wood is soft and easy to sand so sand a small amount off at a time and then try the helmet to see if the fit is right.

4. Wendy's Pancake Right Handed Hood 


  • Weight: 1.95 pounds
  • Dimensions: 12.2 x 12.2 x 7.7 inches
  • Model number: RH WHITE
  • Material: Plastic
  • Right Handed White
Wendy's Pancake Right Handed Hood

This is an amazing right-hand user welding hood. It has features and the side pieces are positioned properly for someone who writes and uses their right hand. It is critical that you buy a pancake welding hood that is designed to fit according to the dominant hand you use while you are working.

This hood accommodates the traditional 2” x 4” welding lenses. You can buy these lenses from a variety of lens suppliers. You can also use the auto-darkening lenses in your hood if you prefer.

The eyepiece of the welding hood is made from balsa wood. Balsa wood is ideal because it is very light and very easy to manipulate. You will be given a piece of fine sandpaper that you can use to make the eyepiece fit you without applying to undo pressure on any area around your eye.

Your hood will also come with an adjustable strap that will make it fit your head perfectly. That will allow you to bend and move without fear that your hood will slip and your protection will be compromised.

Pancake Welding Hood Buying Guide

There are a few things you should consider when you are comparing pancake welding hoods.

Left or Right Handed Hood

The pancake welding hoods come in a left-handed or right-handed version. The hoods are specifically designed to provide the best coverage and protection according to the dominant hand the welder will be using.

If you buy a hood designed for someone who has an opposite dominant hand from you then you will struggle to see what you are working on and you will not be protected from the arc or the heat of the welding process.

The Balsa Box

The balsa box is a handmade section of the pancake hood that should custom fit the welder so it provides the ultimate amount of protection. It should follow the contours of your face.

The materials the hood and the balsa box are crafted from are crucial. Balsa is a light wood and it is most commonly used for creating the balsa box, and that is how the little box got its name. Other woods can be used, like pine variations, but the heavier wood varieties will make the hood difficult to wear and will cause neck strain, headaches, and increased fatigue.

The adjustments

You should note whether or not the hood comes with an adjustable elastic band that you can use to customize the fit of the hood to your unique head shape.

Frequently Asked Questions

Q. What is the purpose of a pancake welding hood?

The main purpose of a pancake welding hood is to hold the lens of the welding helmet in perfect placement so that it provides the ultimate protection for the eyes of the welder. The balsa box allows the lens and the eyes to come into contact so that the eyes have the best protection and retain the most vision possible.

Q. Why do pipeliners use pancake hoods?

Pancake hoods have a flat front to them. The metal is thin and the helmets do not weigh as much as other welding helmets do. They provide the wearer with the protection they need, but they also provide the wearer with better visualization of the items they are working on. These flat hoods are better suited to outdoor welding activities and most pipeline welding is performed outdoors.

Q. How much do Pipeline welders make?

Based on an average workweek the majority of pipeline welders make roughly a thousand dollars a week. The amount of experience the welder has and the amount of time they have been on the job or employed by one company will increase or affect the amount of money the welder makes each week.

The area of the country that the welder is working in will also affect the amount of money they make each week. Here you will get the details of how much welders make an hours in USA state wise data with details.

Final Note 

If you are looking for a right handed pancake welding hood you should check out the Original Pancake Welding Hood Right Hand. This hood has the balsa wood eyepiece, it holds standard size lenses, and it is made specifically for people who have a right dominant hand.

If you are looking to buy a lightweight pancake welding hood the Sarge's Pancake Black Welding Hood may be the best choice for you. This hood has a front and side panel crafted from Formica. The Formica is lighter than most woods and most materials used to build this type of protection device.

Last Updated on 4 weeks by Richard Boyer

  • March 13, 2021
Richard Boyer

Richard Boyer has been a professional welder for over 27 years of his life, and now he is a trainer and blogger providing critical information to anyone interested in welding. He is helping out both hobbyists, novice and professional welders to learn newer and better techniques. Read more about me

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